Application-Tested Handling
Product transfer and pack formation are confirmed around representative samples.
Vision Inspection
VI-300 Vision Inspection System
A configurable machine-vision system for labels, codes, closures, fill levels, dimensions and presence checks with tracked rejection and production data options.
1,500+equipment Varieties
Flexiblemodel MOQ
ExportDocument Support
VI-300 Vision Inspection System
Model VI-300
A configurable machine-vision system for labels, codes, closures, fill levels, dimensions and presence checks with tracked rejection and production data options.
Recipe-Based Changeover
Stored settings and guided adjustments support multiple product formats.
Integrated Line Interfaces
Signals, transfer heights and accumulation logic are defined with adjacent equipment.
International Project Support
Electrical standards, documentation and commissioning scope can be adapted by market.
Technical Specifications
- Product Presentation
- Single-file or indexed
- Camera Resolution
- Selected by feature size
- Lighting
- Backlight / ring / dome / line light
- Code Reading
- 1D / 2D / OCR / OCV
- Reject Device
- Air blast / pusher / diverter
- Reject Verification
- Optional confirmation sensor
Equipment Snapshot
Key Performance and Configuration Information
Demonstration figures show how a professional equipment page can present the operating range without hiding project-dependent conditions.
- Inspection Rate
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Up to 300 products/min
Dependent on inspection count and image complexity.
- Camera Count
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1–6 configurable
Additional views available by application.
- Inspection Types
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OCR / presence / measurement
Defects are defined during application review.
- Reject Control
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Tracked and verified
Reject type depends on product and line speed.
Equipment Overview
Application-Engineered Equipment, Not a One-Size-Fits-All Machine
The VI-300 combines controlled lighting, industrial cameras, inspection software, product tracking and verified rejection. The inspection concept is built around specific defect modes rather than a generic camera package.
Good samples, known defects and normal process variation are collected before the final algorithm and lighting arrangement are approved. The system can inspect one surface or coordinate several cameras around a moving product.
Results can be exchanged with the line PLC, stored for review or connected to higher-level production systems when traceability is part of the project scope.
- Mechanical and electrical engineering
- Assembly, programming and dry-run testing
- Documented FAT before shipment
Technical Specifications
Model VI-300 Technical Data and Project Conditions
Final values are confirmed after sample, layout, utility and interface review. Each row can include an explanatory note instead of presenting isolated numbers.
- Product Presentation
-
Single-file or indexed
Stable product position improves inspection repeatability.
- Camera Resolution
-
Selected by feature size
Field of view and required defect size determine resolution.
- Lighting
-
Backlight / ring / dome / line light
Chosen to create reliable contrast for the target defect.
- Code Reading
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1D / 2D / OCR / OCV
Character set and print variation must be reviewed.
- Reject Device
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Air blast / pusher / diverter
Selected by product weight, speed and downstream flow.
- Reject Verification
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Optional confirmation sensor
Confirms the defective product entered the reject container.
- Data Interface
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PLC / database / MES optional
Data ownership and retention are defined in the scope.
- Enclosure
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Application-specific guarding
Controls ambient light and protects operators and equipment.
Project Advantages
What the Technical Scope Is Designed to Control
These benefits come from application review, defined interfaces and measurable acceptance criteria rather than decorative feature claims.
Defect-Based Design
Camera, lens and lighting are selected around known defects and required feature size.
Stable Product Tracking
Encoder or sensor tracking connects each inspection result to the correct reject action.
Verified Rejection
Optional confirmation logic reduces the risk of a failed product remaining in the good stream.
Actionable Production Data
Result counts, images and alarms can support process improvement and traceability.
Typical Applications
Where Model VI-300 Can Be Configured to Operate
Application suitability is confirmed against real samples, speed and environmental conditions before the final machine configuration is released.
Label and Artwork Inspection
Presence, position, orientation and artwork checks.
Code and Character Verification
Date code, batch code, 1D and 2D code reading.
Closure and Component Presence
Cap, seal, insert, leaflet or component verification.
Dimension and Fill-Level Checks
Profile, height, fill line and assembly measurements.
Configuration & Integration
Define the Machine Boundary Before Drawings and Software Are Approved
A complete quotation identifies what the machine receives, what it delivers and which functions belong to adjacent equipment or the customer site.
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Mechanical interface
Transfer height, product orientation, access, guarding and installation clearances.
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Electrical and controls interface
Power, safety, run permission, fault status, speed references and network connections.
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Project responsibility boundary
Samples, utilities, local work, lifting, installation, validation and site acceptance responsibilities.
Operating Sequence
How Each Product Is Inspected and Tracked
Lighting, image capture, inspection logic and reject timing operate as one controlled sequence.
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01
Product Detection
A sensor or encoder establishes the product position and inspection trigger.
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02
Controlled Image Capture
Lighting and exposure create a repeatable image despite normal production movement.
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03
Inspection Decision
Configured tools evaluate presence, text, code, position, dimension or defect criteria.
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04
Product Tracking
The result follows the product from the camera to the correct reject position.
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05
Reject and Data Record
Failed products are removed and the result is counted, stored or shared as specified.
Configuration Comparison
Compare Common Vision Inspection Tasks
Use the same comparison factors when evaluating competing technical proposals.
| Inspection Factor | Presence & Position | OCR / Code | Measurement & Defect |
|---|---|---|---|
| Typical target | Cap, label, component | Date, batch, barcode | Dimension, shape, surface |
| Main challenge | Repeatable orientation | Print variation and contrast | Small defects and process variation |
| Lighting focus | Edge and feature visibility | Character contrast | Surface or silhouette control |
| Validation data | Good and missing samples | Valid and invalid print samples | Known defect library and tolerances |
| Output | Pass / fail | Read value + pass / fail | Measurement or classified defect |
Technical Review
Evaluate the Equipment from Product Input to Lifecycle Support
Each tab answers a different procurement question and demonstrates a deeper product-content structure.
Create a Clear Defect Catalogue
List every required inspection, acceptable tolerance, known false-reject risk and whether the result must stop the line, reject the product or only create an alarm.
Match Camera, Lens and Lighting to Feature Size
Field of view, working distance, smallest defect, product motion and surface properties determine the imaging hardware.
Present the Product Consistently
Guides, spacing and orientation may be as important as the camera. Uncontrolled presentation increases false rejects and missed defects.
Track and Verify Every Reject Action
Reject timing, confirmation, full-bin alarms and fail-safe behavior are specified around line speed and product characteristics.
Define What Must Be Stored and Shared
Counts, images, code values, batch identifiers and production reports can be exchanged when data ownership and retention are agreed.
Factory Acceptance Testing
A Written FAT Connects the Technical Proposal to Shipment Approval
Testing uses agreed samples, functions and acceptance methods. Project-dependent items are recorded rather than hidden.
- 01
Good and Defect Sample Library
Confirm representative samples and normal process variation.
- 02
Inspection Capability Test
Challenge every configured inspection with known pass and fail samples.
- 03
False Reject Review
Run production variation to identify unstable thresholds or presentation issues.
- 04
Reject Tracking Test
Verify that each failed result removes the correct physical product.
- 05
Data and Audit Review
Check result records, images, user access and report outputs where included.
Procurement Risk Review
Questions That Should Be Resolved Before Purchase Order
A professional product page should make risk and project assumptions visible, not only list attractive features.
Common Risk
Technical Response
Rated speed is quoted without product and operating assumptions.
Tie output to approved samples, format, buffer condition, reject logic and FAT method.
Machine boundaries and adjacent-equipment responsibilities are unclear.
Approve a layout, interface list and responsibility matrix before manufacturing.
Installation and ramp-up support are discussed after shipment.
Define site readiness, commissioning, training, spares and remote support in the project scope.
Project Documents
Documents Used from Technical Confirmation to Handover
These demonstration resources show how an independent site can present technical depth and reduce uncertainty before inquiry.
Equipment FAQ
Questions Buyers Ask Before Configuring Model VI-300
The answers identify what must be confirmed during technical review instead of presenting unsupported guarantees.
What samples are needed for a vision-inspection study? +
Provide normal good products, known defects, printing variation, different colors or finishes and samples from the full size range. A defect catalogue is more useful than a general request for camera inspection.
Can one system inspect several product formats? +
Yes. Recipes can change camera regions, thresholds and reject timing. Mechanical guides or camera positions may also require adjustment for large format changes.
How are false rejects reduced? +
Stable product presentation, controlled lighting, representative samples and an agreed tolerance window are essential. FAT should include normal production variation.
Can inspection images be stored? +
Yes, subject to the required image volume, retention period, network architecture and data policy. These requirements should be defined before hardware selection.
What happens if the reject bin is full? +
The system can monitor reject confirmation and bin status, then stop the line or create an alarm according to the approved fail-safe philosophy.
Can the VI-300 communicate with MES or a database? +
Optional interfaces can share counts, codes, batch data or inspection results. The protocol and responsibility boundary must be confirmed during technical review.
Related Equipment
Build the Surrounding Automation Cell
Review upstream, downstream and complementary equipment using the same structured product system.
Buyer Resources
Plan the Project Before Comparing Quotations
Long-form selection guides help buyers prepare better inputs, evaluate suppliers and define acceptance criteria.
Request a Technical Proposal
Send the Product, Speed, Layout and Interface Requirements for Model VI-300
Attach representative product photos, drawings, packaging information or a short production video. The first response should identify missing technical inputs and a practical next step.