Secondary Packaging
Automatic Case Packing Systems
Flexible side-load and top-load solutions for cartons, pouches, bottles and bundled products.
Equipment Portfolio
Flexible Automation for Retail Products and Secondary Packaging
Combine product handling, labeling, inspection, case packing and palletizing around a defined format range.
End-of-Line
Robotic Palletizing Cells
Compact robot cells with grippers, safety systems and pallet handling for multiple SKUs.
Quality Assurance
Vision Inspection Systems
Camera-based inspection for labels, codes, caps, fill levels, dimensions and product presence.
Identification
Labeling & Coding Equipment
High-speed labeling, date coding and traceability integration for modern packaging lines.
Material Flow
Modular Conveying Systems
Straight, curved, elevating and accumulation conveyors designed around real factory layouts.
Line Integration
Controls & Custom Automation
PLC, HMI, servo, safety and production-data integration for individual machines or complete lines.
Applications
Automation for Cartons, Pouches, Bottles, Trays and Multipacks
Each proposal connects machine configuration, project checkpoints, maintainability and after-sales support to the buyer’s actual production conditions.
Format Handling
Spacing, orientation and recipe-controlled movement for multiple SKUs.
Retail Labeling
Front, back, wrap, top and variable-data label applications.
Secondary Packaging
Case packing and tray loading with format-specific collation.
Mixed End-of-Line Flow
Pallet recipes, barcode routing and coordinated product change.
Industry Challenges
Reduce Changeover Variation Without Over-Automating the Line
Buyer Concern
Engineering Response
Operators set the same format differently between shifts.
Use recipes, scales, digital indicators and documented change parts.
New retail formats require repeated mechanical modification.
Define a format envelope and future product assumptions during concept design.
Packaging defects reach the customer because checks are manual.
Add measurable label, code, presence or pack-quality inspection points.
Changeover Strategy
Compare Manual Adjustment, Recipe Assistance and Automatic Changeover
Choose the right level for format frequency, operator skill and available investment.
| Decision Factor | Manual Adjustment | Recipe Assisted | Automatic Changeover |
|---|---|---|---|
| Best for | Infrequent format changes | Regular multi-SKU production | Frequent high-value changeovers |
| Operator input | Handwheels, scales and parts | Recipes plus guided adjustments | Motorized positions and recipes |
| Investment | Lowest | Balanced | Highest |
| Repeatability | Operator dependent | Controlled with instructions | High within approved formats |
Consumer Goods Project
Compact Secondary Packaging Cell for Frequent Product Changeovers
Servo handling, recipe control and accessible change parts help one line manage several retail-pack formats without excessive downtime.
- Target output: 30 cases/min
- Central line controls and production status
- FAT completed with customer samples
- Operator training and remote diagnostics
Format Validation
Test the Complete Approved SKU Matrix Before Shipment
FAT includes setup, change parts, recipes, output, quality and restart for agreed formats.
- 01
Approved Samples and Test Basis
Confirm products, formats, packaging materials, speeds and acceptance methods before FAT.
- 02
Mechanical and Electrical Inspection
Review build quality, components, guarding, access, wiring, labels and utilities.
- 03
Function and Performance Run
Test automatic modes, recipes, output, quality, rejects and accumulation behavior.
- 04
Fault, Safety and Recovery
Challenge alarms, interlocks, emergency stops, blocked products and controlled restart.
- 05
Documents and Punch-List Closure
Review manuals, drawings, backups, spare parts, training and remaining actions.
Format and Changeover Documents
Keep the SKU Matrix, Change Parts and Setup Method Visible
A complete handover can include the approved format matrix, recipe list, adjustment sheets, change-part register, setup verification and recommended spare parts.
Consumer Goods FAQ
Format Range, Changeover and Future Product Questions
Define the first-phase SKU matrix and likely future formats so the machine is neither under-designed nor unnecessarily complex.
What information is needed for an automation quotation? +
Please share product dimensions and weight, current packaging, target speed, required pack pattern, available layout, utilities, destination standard and any upstream or downstream equipment.
Can one machine handle multiple product sizes? +
Usually yes, within a defined operating range. The proposal should identify no-tool adjustments, change parts, recipe settings and the expected changeover time.
How is the system tested before shipment? +
A factory acceptance test is prepared around the agreed products, speed, functions, alarms, safety checks and documentation. Customer samples are strongly recommended.
Do you support installation and operator training? +
Remote guidance and on-site commissioning can be planned according to project scope, location and local contractor capability.
Which PLC and electrical brands are available? +
Siemens, Allen-Bradley and other internationally supported platforms can be discussed. Final selection depends on destination standards and the customer’s maintenance preference.
Review Your SKU Matrix
Send the Product Formats and Current Changeover Process
A format table helps separate common equipment, recipe changes and dedicated parts.
- Application review before quotation
- Layout and interface planning
- FAT, installation and support options